Manufacturing AI and automation outlook 2026

98% of manufacturers are exploring AI — but only 20% feel ready to use it at scale

Standout findings:

  • 60% have reduced unplanned downtime by at least 26% with automation
  • Only 40% automate exception handling, the process causing the most disruption
  • 78% automate less than half of critical data transfers
  • Redwood Software customers are 2.7x as likely to be in mid- to high stages of automation maturity
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Why download this report?

AI in manufacturing is moving fast, from predictive maintenance and demand forecasting to decision-making on the factory floor. Manufacturers are investing in automation, AI technologies and smart manufacturing initiatives to optimize uptime, streamline production processes and gain a competitive advantage through better use of real-time data.

Yet most manufacturing operations are not ready to scale AI. Automation remains fragmented, critical data flows are still manual and disconnected systems limit data quality and operational efficiency. This original research from Redwood shows where automation is delivering measurable impact today, why many manufacturers are stuck at mid-stage automation maturity and what must change to build AI-ready, connected manufacturing operations.

What’s inside:

  • Where most manufacturers are on the journey to automation fabrics
  • The strong results automation delivers today — and what limits its impact at scale
  • Barriers to scaling automation in supply chain, inventory management and more
  • How leadership and front-line teams see automation progress and priorities
  • What differentiates the automation ecosystem of AI-ready manufacturers